My Marlin Roadster is a standard wheel-base
version, using a 1981
model 1.3 Morris Ital, as the main donor
of mechanical components. I completed
the construction and the formalities to
be able to use the car on the road
on the fifteenth of April 1991 after commencing
the task some twenty-two
months earlier. But the story of the cars
engineering heritage goes back
a long way before that. I had purchased
the Ital second hand in December
1982, and had used it until 1989 before
dismantling it for it's components
and disposing of the remainder. The Ital
was the last of the Morris line
that went back to 1912 when Herbert Morris
made the first Morris Oxford.
The Ital was a short-lived model, only in
production from 1981 to 1984
and was an obsolete design when introduced.
It was a revamped Morris Marina
and shared that models diverse engineering
history. The Marina was introduced
in 1972 as the British Layland Motor Corporations
answer to the Ford Cortina
and was an amalgam of components and design
influences from various parts
of the corporation. The 1275cc 1.3 engine
used in the Marina and the Ital
was originally an Austin design, the front
suspension and steering was
based on that of the Morris Minor and the
rear axle and gearbox had first
been used in Triumph cars.
<p>The Morris Minor suspension and steering
was the first of these components
to be designed and produced. The design
part took place towards the end
of the end of the Second World War, in the
Cowley works of Morris Motors
and was the work of Alex Issigonis. He had
been developing his ideas on
independent suspension which was not then
in general use, and when he was
allowed to design a completely new car he
incorporated his idea's in to
it. The Minor front suspension was of the
wishbone type, using a lever
type shock-absorber operating arm as the
top link, a pair of steel pressings
as a lower link with a torsion bar attached
to their inner end. Torsion
bars had been chosen as the layout used
gave lots of room for a proposed
flat four engine that didn't make it to
the final design. A forged upright
connected these links and had the steering
arm and the stub axle attached.
An unusual method was used for steering
pivots in the form of screw trunnions
top and bottom, similar to a nut and bolt
arrangement. The final component
a steel tie rod that links the bottom of
the upright forward to the chassis.
The Minor was in production by 1948 and
due to it's front suspension, rack
and pinion steering which was another departure
from current practice,
and a forward weight distibution it's handling
was a great step forward.
When the Minor front suspension was incorporated
into the design of the
Marina, the top trunnion was replaced by
a ball joint design that had been
created for the Mini, the next big step
forward by Alex Issigonis. In the
Mini it was used to connect the forged top
suspension arm with needle roller
bearings at its inboard end to the swivel
hub. In the Marina this was again
a lever type shock absorber. The Mini connection
was used to advantage
in the Marlin design, when the lever type
shock-absorber was replaced by
a telescopic shock-absorber and a Mini upper
suspension arm was used instead,
the common ball joint was the thing that
made this possible
<p>The 1275cc engine used in the Ital,
the Marina and in Minor in 803cc,
948cc and 1098cc form, was the
"A"
series, this engine, was first fitted
to the Austin A30 in 1951. Initially with
an output of 30BHP and rising
to a peak in unmodified form of 93BHP in
the MG Metro Turbo, it was produced
in ten different capacities, three of them
only used in the Mini Cooper
and Cooper "S" models. It was used in twelve
distinct models and I estimate
that around twelve million cars have been
produced with the "A" series
engine. The first time I drove a vehicle
with an "A" series, was the 803cc
Morris Minor van that I learnt to drive
in, I went on to drive other Minor
vans, the best being a 1098cc version that
was great fun. The first "A"
engined car I purchased was a1275cc Marina
that I kept for ten years, the
next was a 998cc Metro that I drove as far
as Yugoslavia and back. This
was replaced by a 1275cc Ital in 1982, the
components from this I used
to build a Marlin Roadster which I still
own and use most days, the engine
is now converted to unleaded petrol. The
last "A" engined car I purchased
was a 1275cc MG Metro that had a tendency
to pink a lot due to the 10.3
to 1 compression ratio, but gave good service
until electrical problems
lead to a loss of confidence and sale after
eight years. So I think I know
the engine well. I sometimes think my Marlin
with the "
A" engine feels
like a vintage car, after driving my Rossa
K3 fitted with a Rover "K" series
engine.
The Triumph Toledo 1300. (1970-1980),Was
the first car to use the
gearbox used in the Marina and Ital, and
I beleive the rear axle came from
the same source. As the Marina/Ital was
a backward looking design, the
components were ideal for a car that mimiced
the designs of sports cars
of the late 1930's.
The Marlin Roadster, was the brainchild
of Paul Moorhouse, who started
by building one off specials. In 1979 he
went into production with the
original Roadster kit. This was designed
to utilise the mechanical components
of the Triumph Herald/Vitesse range, this
consisted of a light but strong
chassis constructed of box section steel
and a set of body panels, some
in aluminium and some GRP mouldings. In
1981 a Marina based version was
added to the range and 1089, with some very
small changes an Ital version.
The Roadster is still produced today by
YKC engineering, basically the
same but now using Ford Sierra components.
It is not a track day only car, but is in
the spirit of the pre-war
sports cars, to be used every day, at home
on the winding country roads
or just for running about, but mainly for
fun.
The GTM Rossa K3, kit was introduced in early
1993. It was designed to use
Rover Metro components, the kit consisted
of a GRP chassis/body tub, with no
other materials incorporated as strengthening.
Also front and rear body mouldings,
also in GRP, that covered the radiator,
suspension and boot at the front and the
engine, transmission and suspension at the
rear of the car. And various mouldings
and brackets required too complete the car.
My Rossa K3 was ordered 26th June 1993 and
kit 003, was collected from the
factory at Sutton Bonnington near Loughborough,
on the 6th December 1993.
It took a couple of Rover Metro's to be
written off for me too able to build my
Rossa K3. That was because I needed two
front sub-frames complete with suspension,
hubs and brakes, along with a K-series engine
gearbox, transmission and various
other Metro parts. As I wanted to fit a
DOHC multi-point injection 1.4cc K series
engine to my car, one of them had to be
a GTi model. This someone obligingly did
by the 20th August 1993 when I collected
the donor parts from Birmingham.
The Rover Metro, introduced in May 1990,
was a revised Austin Metro, now fitted
with a Rover K-series engine and a Citroen
gearbox, a new front sub-frame and
suspension. This replaced the A-series engine
with the gearbox in the sump and
front suspension layout that had been inherited
from the Mini. The one Mini
component that survived the makeover, was
the forged upper front suspension arm.
The Metro GTi special edition, was the first
model with a DOHC, multi-point injection
engine and was introduced June 1991. With
a top speed of 116mph and 0-60 time
of 8.6sec it out performed the XR2 and XR3
and there isn't a 1400cc car available
today to match it. Production of the
Metro Gti ceased 1995.
After the usual trials and tribulations
of kit car building,Rossa K3 003 was ready
for and passed it's first MOT on the 4th
March1995, and was registered Q838REU
5th March 1995. As a joint second
car, it's taxed and insured all the year round
as with the hardtop fitted, it's an all
weather car. Since then has covered over
twenty thousand miles, these days mostly
sunday outings on the country
road of Southwest England, where it is at
it's best.